NivaarExam Prep

21-Mat-A6 Materials Selection and Design for Materials Processing

Worked solutions to 12 past sittings (2013–2018), 96 questions. Pick a sitting, or start from a topic below.

Topics across the sittings

Topics that come up in more than one sitting, taken from the headings of our worked solutions. A topic counts once per sitting.

Questions by sitting

Dec-10-Met-A6 2018

  1. Question 1: Heat Treatments Read from the Fe–Fe 3 C Phase Diagram — Hypoeutectoid Bound, Spheroidite, Normalizing and Dual-Phase (MA) Microstructure
  2. Question 2: Interphase Interface Coherency, Precipitate-Free Zones, and Why Fine Precipitates Restrict Grain Growth
  3. Question 3: Grain-Boundary Topology and Motion; Deriving the Zener Limiting Grain Size; Minimizing Grain Growth in Nb-Microalloyed HSLA Steel
  4. Question 4: Classical Nucleation Theory — Critical Radius, Undercooling, Heterogeneous versus Homogeneous Nucleation, and Interface Growth Morphology
  5. Question 5: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  6. Question 6: Reading the TTT Diagram of a Eutectoid Steel — Four Isothermal/Interrupted-Quench Heat-Treatment Paths
  7. Question 7: Lowering the Recrystallization Temperature of Autobody Aluminum Panels; Two Factors Controlling Grain Growth during Sheet Annealing
  8. Question 8: Effects of Increasing Undercooling; Why Metals Do Not Solidify Exactly at $T_m$; Equilibrium versus Effective Distribution Coefficients

Dec-12-Mtl-A6 2018

  1. Question 1: Reading the TTT Diagram of a Eutectoid Steel — Four Isothermal/Interrupted-Quench Heat-Treatment Paths
  2. Question 2: Ceramic Powder Consolidation — Die Pressing versus Slip Casting, and Apparent versus True Porosity
  3. Question 3: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  4. Question 4: Liquid Phase Sintering of Tungsten Carbide — Mass-Transport Pathways, No-Shrinkage Driving Force, Cobalt Requirements, and Capillary Densification Stress
  5. Question 5: Glass-Ceramics — Heterogeneous Nucleation and Phase Separation, Processing Cycle, and Comparison with TTT/CCT Curves for Steel
  6. Question 6: Thermomechanical Processing of Steel — TTT versus CCT, the Objective of TMP, and Ausforming, Martempering and Marstraining
  7. Question 7: Three-Stage Heat Treatment of Hardenable Aluminum Alloys; Grain-Growth Control During Sheet Annealing
  8. Question 8: Borosilicate Glass — Phase Separation, Tempering, Devitrification, and Photochromic versus Photosensitive Behaviour

December 2017

  1. Question 1: Reading the Fe–Fe 3 C Phase Diagram — Phases at 1200 °C, a Full Cooling Sequence, and a Critical Hypereutectoid Composition
  2. Question 2: Interphase Interface Coherency, Precipitate-Free Zones, and Why Fine Precipitates Restrict Grain Growth
  3. Question 3: Grain-Boundary Topology and Motion; Deriving the Zener Limiting Grain Size; Minimizing Grain Growth in Nb-Microalloyed HSLA Steel
  4. Question 4: Classical Nucleation Theory — Critical Radius, Undercooling, Heterogeneous versus Homogeneous Nucleation, and Interface Growth Morphology
  5. Question 5: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  6. Question 6: Reading the TTT Diagram of a Eutectoid Steel — Four Isothermal/Interrupted-Quench Heat-Treatment Paths
  7. Question 7: Three-Stage Heat Treatment of Hardenable Aluminum Alloys; Grain-Growth Control During Sheet Annealing
  8. Question 8: Effects of Increasing Undercooling; Why Metals Do Not Solidify Exactly at $T_m$; Equilibrium versus Effective Distribution Coefficients

May 2017

  1. Question 1: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  2. Question 2: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  3. Question 3: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  4. Question 4: Heat Treatments of a Hypoeutectoid Steel; Martensite versus Bainite
  5. Question 5: Heat Treatments Read from the Fe–Fe 3 C Phase Diagram
  6. Question 6: Nucleation Mechanisms in Four Phase Transformations
  7. Question 7: Carbide/Nitride Solubility in Austenite; AlN in Hot-Rolled Steel
  8. Question 8: TTT Curve for a Eutectoid Steel; Controlled Rolling; Tempering Routes

December 2016

  1. Question 1: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  2. Question 2: Three-Stage Heat Treatment of Hardenable Aluminum Alloys; Industrial Furnace Design
  3. Question 3: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  4. Question 4: Heat Treatments of a Hypoeutectoid Steel; Martensite versus Bainite
  5. Question 5: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  6. Question 6: Nucleation Mechanisms in Four Phase Transformations
  7. Question 7: TTT versus CCT Curves; Thermomechanical Processing; Ausforming, Martempering and Marstraining
  8. Question 8: Heat Treatments of As-Cast Copper-Based Alloys

May 2016

  1. Question 1: Interphase Interface Coherency; Precipitate-Free Zones; Zener Pinning of Grain Growth
  2. Question 2: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  3. Question 3: Property Evolution and Grain-Boundary Migration through Recovery, Recrystallization and Grain Growth
  4. Question 4: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  5. Question 5: Nucleation Mechanisms in Four Phase Transformations
  6. Question 6: Heat Treatments of As-Cast Copper-Based Alloys
  7. Question 7: Thermal versus Constitutional Supercooling; Furnace Design for Cast-Iron Heat Treatment
  8. Question 8: Heat Treatments of a Hypoeutectoid Steel; Martensite versus Bainite

December 2015

  1. Question 1: Heat Treatments Read from the Fe–Fe 3 C Phase Diagram
  2. Question 2: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  3. Question 3: TTT Curve for a Eutectoid Steel; Controlled Rolling; Tempering Routes
  4. Question 4: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  5. Question 5: Nucleation Mechanisms in Four Phase Transformations
  6. Question 6: Heat Treatments of As-Cast Copper-Based Alloys
  7. Question 7: Economical Furnace Design for Heat Treatment, 425–750 °C
  8. Question 8: Carbide/Nitride Solubility in Austenite; AlN in Hot-Rolled Steel

May 2015

  1. Question 1: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  2. Question 2: Three-Stage Heat Treatment of Hardenable Aluminum Alloys; Industrial Furnace Design
  3. Question 3: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  4. Question 4: Heat Treatments of a Hypoeutectoid Steel; Martensite versus Bainite
  5. Question 5: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  6. Question 6: Nucleation Mechanisms in Four Phase Transformations
  7. Question 7: TTT versus CCT Curves; Thermomechanical Processing; Ausforming, Martempering and Marstraining
  8. Question 8: Heat Treatments of As-Cast Copper-Based Alloys

December 2014

  1. Question 1: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  2. Question 2: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  3. Question 3: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  4. Question 4: Heat Treatments of a Hypoeutectoid Steel; Martensite versus Bainite
  5. Question 5: Heat Treatments Read from the Fe–Fe 3 C Phase Diagram
  6. Question 6: Nucleation Mechanisms in Four Phase Transformations
  7. Question 7: Carbide/Nitride Solubility in Austenite; AlN in Hot-Rolled Steel
  8. Question 8: TTT Curve for a Eutectoid Steel; Controlled Rolling; Tempering Routes

May 2014

  1. Question 1: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  2. Question 2: Three-Stage Heat Treatment of Hardenable Aluminum Alloys; Industrial Furnace Design
  3. Question 3: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  4. Question 4: Heat Treatments of a Hypoeutectoid Steel; Martensite versus Bainite
  5. Question 5: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  6. Question 6: Nucleation Mechanisms in Four Phase Transformations
  7. Question 7: TTT versus CCT Curves; Thermomechanical Processing; Ausforming, Martempering and Marstraining
  8. Question 8: Heat Treatments of As-Cast Copper-Based Alloys

December 2013

  1. Question 1: Heat Treatments of a Hypoeutectoid Steel; Martensite versus Bainite
  2. Question 2: Recovery, Recrystallization and Grain Growth — Property Changes and Boundary Migration
  3. Question 3: TTT versus CCT Curves; Thermomechanical Processing; Ausforming, Martempering and Marstraining
  4. Question 4: Reading the Fe–Fe 3 C Phase Diagram — Phases at 1200 °C, a Full Cooling Sequence, and a Critical Hypereutectoid Composition
  5. Question 5: Nucleation Mechanisms in Four Phase Transformations
  6. Question 6: Heat Treatments of As-Cast Copper-Based Alloys
  7. Question 7: Three-Stage Heat Treatment of Hardenable Aluminum Alloys; Industrial Furnace Design
  8. Question 8: Recrystallization Temperature and Grain Growth in Aluminum Sheet

May 2013

  1. Question 1: Heat Treatments Read from the Fe–Fe 3 C Phase Diagram
  2. Question 2: Recrystallization Temperature and Grain Growth in Aluminum Sheet
  3. Question 3: TTT Curve for a Eutectoid Steel; Controlled Rolling; Tempering Routes
  4. Question 4: Metastable Precipitation Sequences, Spinodal Decomposition and Ordered Domains
  5. Question 5: Nucleation Mechanisms in Four Phase Transformations
  6. Question 6: Heat Treatments of As-Cast Copper-Based Alloys
  7. Question 7: Economical Furnace Design for Heat Treatment, 425–750 °C
  8. Question 8: Carbide/Nitride Solubility in Austenite; AlN in Hot-Rolled Steel